I. Project Background
The client is rapidly expanding its production capacity in the Southeast Asian market, exporting equipment to multiple countries, and placing higher demands on surface coatings.Specific requirements include:
* High weather resistance
* Excellent corrosion resistance
* Stable batch consistency
* Meeting international environmental standards
II. Cooperation Objectives
Our company has reached a cooperation agreement with the client, clarifying the following objectives:* Provide powder coating systems that meet international standards
* Achieve a switch from oil-based to powder coating processes
* Improve product durability in tropical climates
* Reduce overall coating costs and environmental compliance risks
III. Solutions
1. Product System Customization
Based on the client's application scenarios, the following powder coating solutions are proposed:* Outdoor weather-resistant polyester powder coating
* Epoxy-polyester hybrid system
* High corrosion-resistant dedicated powder system
2. Process Optimization Support
* Assist the client in adjusting spraying parameters* Optimize pretreatment processes
* Provide curing oven temperature control suggestions to improve film formation stability
IV. Implementation Process
1. Phase 1: Sample Testing
Multiple rounds of sample testing are conducted in the laboratory and at the client's factory, focusing on verifying adhesion and weather resistance performance using a salt spray tester.2. Phase 2: Small-batch Trial Production
Introduce the product into the production line to verify spraying efficiency and yield rate.3. Phase 3: Full Implementation
Achieving Stable Mass Production and Establishing a Long-Term Supply Mechanism
V. Project Achievements
Product salt spray test performance improved to over 720–1000 hours
Outdoor weather resistance life increased by approximately 30–50%
Overall coating cost reduced by approximately 15–20%
This project collaboration enhanced the value of our customers' products while also solidifying our company's technical service capabilities and brand influence in the international powder coating market.
